Metalworking Fluid Chemicals For Your Business

What are Metal Processing Additives?

Metal processing additives are specially formulated substances that are added to metalworking fluids to enhance their performance and efficiency. These additives include emulsifiers, corrosion inhibitors , rust preventatives, biocides, specialty amines, and lubricants. Each additive plays a crucial role in optimizing your metalworking processes, resulting in improved productivity and superior outcomes.

The most important antimicrobial substances, used as the basis for many of our formulations, are isothiazolinones and formaldehyde releasers, the common combination including

MBO+SPT

BIT+ SPT

MBM+IPBC

Glutaraldehyde+ CMIT/MIT

MBO = Reaction product of paraformaldehyde and 2-hydroxypropyl amine (ratio 3:2)

CMIT / MIT = Mixture of 5-Chloro-2-methyl-2H-isothiazol-3-one and 2-Methyl-2H-isothiazol-3 one

SPt = Pyridine-2-thiol 1-oxide, sodium salt

BIT = 1,2-benzisothiazol-3(2H)-one

IPBC=Iodopropynyl Butylcarbamate

MBM=N, N-Dimorpholinomethane

BK= 1,3,5-TRI-(2-HYDROXYETHYL)-HEXAHYDRO-1,3,5-TRIAZINE

Corrosion inhibitors include traditional Cooper metal deactivators,  Aluminium metal deactivators, Corfree M1, Petroleum Sodium, and triazinetircarboxylic acid corrosion inhibitors.

Specialty Amine: AMP, MIPA

Lubricant:Polymeric ester, polymeric ester, emulsion ester, polyether ester.

Why are Metal Processing Additives Essential?

1. Improved Lubrication and Heat Transfer:
   Emulsifiers ensure the perfect balance between oil and water in metalworking fluids, providing excellent lubrication, reduced tool wear, and improved surface finish. This results in smoother operations, extended tooling longevity, and enhanced heat transfer.
2. Protection Against Corrosion:
   Corrosion inhibitors, specifically designed for copper and aluminum, form a protective barrier that prevents rust and corrosion. By using these additives, you can safeguard your valuable metal components, maintain their integrity, and prolong their lifespan.
3. Preserving Metal Surfaces:
   Rust preventatives create a durable film that protects metal surfaces during storage, transportation, and idle periods. By using these additives, you can ensure that your metalwork remains corrosion-free, even in challenging environments.
4. Controlling Microbial Growth:
   Biocides effectively combat the growth of harmful microorganisms in metalworking fluids. By adding biocides, you can prevent the formation of biofilms, eliminate odor, and extend the life of your metalworking fluids, leading to a cleaner and more hygienic working environment.
5. Enhanced Performance and Stability:
   Specialty amines offer exceptional pH stability, improved foam control, and effective buffering capacity. When used in metalworking fluids, these additives provide optimal corrosion protection, enhanced lubrication, and extended fluid life.

How to Utilize Metal Processing Additives:

1. Assess Your Needs:
   Identify the specific challenges or requirements of your metalworking processes. Determine which additives will address those needs and enhance your operations.
2. Choose the Right Additives:
   Select the appropriate metal processing additives based on your assessment. Consider factors such as emulsification, corrosion protection, rust prevention, microbial control, specialized amines, and lubrication.
3. Follow Recommended Mixing Ratios:
   Carefully follow the recommended mixing ratios provided for each additive. This ensures optimal performance and avoids any negative effects on your metalworking fluids.
4. Monitor and Evaluate:
   Regularly monitor the performance of your metalworking fluids after incorporating the additives. Evaluate the results and make adjustments if necessary to further optimize your processes.